Cotton Carding Machine
It is suitable for cotton spinning, wool spinning, linen spinning, chemical fiber spinning and other fields. It can comb and process various natural fibers, chemical fibers and their blended fibers, and can also process recycled fibers such as waste cotton.
FA1211A/FA1213A Cotton Carding Machine
Small Thermal Expansion Coefficient
Mono-block casting iron cylinder, doffer and side wall ensures good stability and low thermal expansion coefficient. The carding technical gauge is stable even when machine runs at high speed, ensuring the high production.
Highly Productive Carding System
The stepped entity frame welded by steel plate is characterized by its flexible mechanism and its special processing technology, ensuring the major gauge stable and uniform.
New Type of Driving Method
Cylinder and licker-in adopt high torque motor,featured by stable start and reliable rotary. Doffer is driven by inverter motor to ensure stability in low speed, high speed and speed conversion. Flat is driven by independent inverter motor for convenient speed adjustment (Optional).
Efficient Cover Cleaning Unit
The gauge - adjustable brush roller and revolving flats enable deep cleaning of the flats. Optimized positions and gauges between the brush and cleaning rollers ensure timely removal of flat cotton fly. A new aluminum suction hood with excellent fluid mechanics reduces drag and smoothly sucks up flat fly.
New Type of Licker-In Carding System
Licker-in is designed with two noil area whose length is adjustable outside of machine. It is designed with two sets of mote knife, pre-carding segment for efficiently removal of trash and staple. Noil area length is adjusted flexibly according to quality, type of material.
Stable Dust Filtration System
The new dust-filtering system with a streamline structure following flow kinematics cuts wind resistance, saves energy and cost. An easy-to-dismantle aluminum-alloy undercase controls air flow well and looks good. Sleek visible filtering pipes aid maintenance. Multi-point continuous suction and pressure testing ensure good filtering.
Modular Design
The special aluminum alloy revolving flat frame, flat and light, runs steadily. Guided by two toothed belts, it's fastener - free and easy to disassemble & maintain. Aluminum - alloy double fixed flats, cleaner and cover plate have good tip flatness, easy gauge adjustment for thorough fiber combing. The modular design allows flexible config for different spinning.
New Type Mixed Loop Auto-Leveller System
The new mixing ring system for forward feeding uses a high - precision sensor for short - segment control and a sliver weight detector for long - segment control. With cotton box pressure PID control and a frequency - conversion motor, it stabilizes the noodle CV value.
New Type Detecting and Protecting System
Metal detecting device to deduct metal during cotton feeding. Anti-winding detecting mechanism of the upper and lower roller effectively protects the driving system.
Sliver Cutting Without Speed Down
Doffer speed needs not decrease when cutting sliver and changing can and sliver weight is stable during can-changing. The linear automatic can-changer coiler is easy to maintain and saves space by 33% compared with rotary type. Adopting servo motor drives alone,the sliver delivery is more stable.
Finished Product Display
Structural Analysis
Main technical parameters
| Type |
a |
b |
C |
d |
| FA1211A |
1395 |
2160 |
1980 |
3620 |
| FA1213A |
1395 |
2160 |
2240 |
3620 |
| Type |
e |
f |
g |
| φ600 |
5250 |
1130 |
1552 |
| φ1000 |
5825 |
1751 |
2480 |
| Type |
FA1211A |
FA1213A |
| Application |
Application applicable to chemical fiber,pure cotton in length from
22~76mm and other blended material |
| Max.Actual output(kg/h) |
100 |
160 |
| Max.Sliver delivery speed(meter/min) |
300 |
320 |
| Sliver count(g/m) |
3~7 |
3.5~10 |
| Feed weight(gram/meter) |
400~1000 |
400~1300 |
| Working width(mm) |
1000 |
1280 |
| Total draft folds |
60~300 |
38~370 |
| Licker-in working diameter(mm) |
Φ250 |
| Doffer working diameter(mm) |
φ706 |
| Doffer working speed(rpm) |
4.3~84 |
| Cylinder working diameter(mm) |
φ1288 |
| Cylinder working speed(rpm) |
347~~477 |
Pieces of rotary
(working flat/total flats) |
30/84 |
| Flat speed(mm/min) |
70~408 |
| Attached carding segments |
Licker-in carding segment |
2 Pieces |
| Front stationery flats |
8 Pieces |
| Back stationery flats |
10 Pieces |
| Web cleaner |
Front 3,Back 3 |
Cotton |
| Front 2,Back 2 |
Chemical fiber |
| Continuous air suction volume(m³/hour) |
4000 |
4500 |
| Statistic pressure at exit(pa) |
-800 |
| Compressed air pressure(kg/cm²) |
6~7 |
| Compressed air consumption(m³/h) |
0.5 |
| Total power installation(KW) |
11.24 |
13.9 |
| Safety cover type |
Totally enclosed |
| Land occupation(L×W×H)(mm) |
5825X2480x3555(Φ1000) |
5825X2480x3555(Φ1000) |
| Machine net weight(kg) |
About 7200 |
About 8000 |
| Corollary chute feeder mode |
JWF1173B |
JWF1177B |
FAQ
(1) Q: Why Choose Our Company?
A: History: TONGDA Textile Machinery Group was establish in 1952. Now have more than 65 years old history. Main Products: TONGDA Group specializes in design, manufacturing, and marketing of a wide range of Textile machinery, it has seven branch companies, mainly produces ring spinning frame, roving frame, weaving machine (water Jet loom/Air jet loom/rapier Loom), warping machine, quilting machine and nonwoven machine. We provide design for complete line of spinning mill for cotton yarn, polyester yarn, wool yarn, flax/linen yarn, machines including blow room, carding machine, draw frame, roving frame, ring frame, winding machine, open end spinning machine and the air conditioning system and waste collection system for spinning mill. We also provide workshop layout design and trench design, and air pipe layout design.
(2) Q: How's the after-sale service?
A: We offer engineers available to service overseas under merchandiser's supervision and translation.
(3) Q: Are you available for on-the-spot invitation?
A: We do welcome our new and old friends come here to have a visitation. Besides, we would send you our exposition and relative information to promote a face-to-face meeting if you'd like to.
(4) Q: Is the price offered changeable?
A: We offer reasonable price for every client, and the price is changeable according to purchasing amount.
(5) Q: How about the quality?
A: The main subassembly and raw materials are all supplied by large companies. Key parts are research and developed by our own staff. Professional assembly line work and strict quality test system can ensure your high quality requirement.
(6) Q: Are you a manufacturer or Trade Company?
A: We are a professional manufacturer holding our own International Trade Department, for that we can better understand customer's needs and offer a reasonable price.
(7) Q: Product /Quality Guarantee and After Sale Service?
A: 1 year warranty for the International standard. We are work online 24 hours. If you have any questions about our machine you can contact us.
(8) Q: One-stop Service:
A: We have R&D department including more than 100 engineers which are improving and enlarging our supply range.
(9) Q: Certification?
A: TONGDA is an ISO9001, ISO14001, and ISO13485 company. The products are designed to meet the technical standards of 3C and CE. All the products are certified by the Industry Administration Authority. TONGDA will continue to strive to be a stronger leader in the global market of Cotton machinery and Spinning machinery.
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