Tongda Td2088 Energy Saving Environmental Protection Stenter Machine for Textile Industry

Product Description

Stenter
It is mainly used in the textile printing and dyeing industry. It can be used for the setting of cotton, linen, chemical fiber and blended fabrics to stabilize the size, improve the hand feel and appearance. After dyeing, it can enhance the color fastness. 

TD2088 Energy Saving and Environmental Protection Stenter

 
Modular Design

 

Fabric Inlet Frame

The tension setting of the tension sensor arranged between the centering device and the padder is convenient and accurate.The computer operation interface displays the set value and the actual value, which is more intuitive and clear, and meets the requirements of data management.

  
 

Padder

It consists of two solid rollers, one is a cylindrical solid roller and the other is a waist drum solid roller. It applies uniform pressure through a pneumatic actuator and adjusts the required pressure to sort and dehydrate the fabric.

  
 

Touch Screen Control Platform

Simple and user-friendly human-machine interface, easy to operate. Graphically labeled virtual buttons make it easy for operators to operate quickly and skillfully. All machine operating parameters are displayed on the same interface. Functions such as process storage, history query, and fault alarm can be configured.

 
 

Fabric Inlet Orbit

Exactly control the process of putting on needles. Cloth holding device guarantee low tension, scratch-free,and can send into the oven at the same time. Pulp fabric edge devices and steam humidification devices are adjustable to meet the different processing needs.

 
 

Overfeed

The top overfeed rate is between -30%- +80% to meet different requirements of fabrics. Both left and right overfeed rate are adjusted separately. Compressed air uncurler unfolds the fabric before pinning.

 
 

Blower-Cover Unfold Combination

Specifically design for easy turned edge and sensitive woven or knitted fabric. Choose the single Blower-cover or the double Blower-cover According to the situation. The Angle and height of the Blower-cover can be adjusted to ensure the amount of the Blower-cover.

Chamber System

The insulation panel uses 150 - thick high - density material to minimize heat loss, with sealed connections. The 1600mm chamber is energy - efficient. Air locks are at fabric openings. A side ventilating damper prevents surface marks, bypass flaps protect fabrics during stops, and it has internal/external exhaust options. 

Indirect Heating Device

The indirect heating design uses a special stainless - steel heat exchanger to transfer high - temperature combustion - zone heat to oven air. This prevents sensitive light - colored fabrics from yellowing and enhances fabric processing quality. 

Selvedge Cutting Unit

Minimize edge loss: The outer edge of the starched fabric is cut off at the entrance. In addition, the cut edge is cleaned by the suction blower. Since the lower wheel and blade are designed to be inclined, it is possible to cut the edge at the end and minimize the loss.

Independent Drive of Main Chain

Adopt high-quality three-phase AC variable frequency motor, and achieve precise synchronization through control unit. Integrated direct drive device, maintenance and energy consumption are reduced to the minimum. Independent drive design, space saving and good heat dissipation effect.

Electric Control Panel

Vector control mode, can form closed-loop vector control, closed-loop torque control; high overload capacity, built-in braking unit; three groups of parameter switching function.

The Environment Friendly Exhaust System
The heat recovery system is high heat efficiency, and saves about 20%-30% energy after fresh air enter into the chamber via this heat recovery system.
The heated fresh air prevents oil dripping due to the big temperature difference in the chamber.
The design of exhaust duct is energy saving, improves the fabric feelings and keep the chamber humidity at the best state.
Saces energy and improve efficiency about 2%-3%(depending on the production).
Both exhaust fan and supplement fan are variable-frequency control.
Box design occupies little space.
Integrated heat ex-changer can be dismantled for cleaning and maintenance.
Reduce the thermal radiation and the ambient temperature in the workshop.


Optional Device

The Scene

 

Main technical parameters

Liquid Capacity								With curved cylinder		With uniform pressure cylinder
ww [cm]							Minimum Liguid [ltr]	Liquid linear pressure with uniform curve 8b [daN/cm]	Curve cylinder for max pressure [F]	Linear pressure [daN/cm]	Max. Pressure [F]
180	44	24	89	40	53	61	6,9	44	12	10-66	12
200	49	26	98	43	58	67	7,6	40	12	10-60	12
220	54	29	108	46	63	74	8,3	36	12	10-54	12
240	59	31	118	49	69	81	9,1	33	12	10-50	12
260	64	34	127	52	74	88	9,8	30	12	10-46	12
280	69	36	136	55	79	94	10,2	28	12	10-42	12
300	74	39	146	59	84	100	11,3	26	12	10-40	12
320	79	41	155	62	89	106	12,0	25	10	10-37	12
340	84	44	165	65	94	112	12,5	23	8	10-35	12
360           89     46     175     68     100    119	89	46	175	68	100	119	13,5	-	-	10-33	12
Plunge distance [mm]	560	560	560	850	850	990	1400

FAQ

(1) Q: Why Choose Our Company?
A: History: TONGDA Textile Machinery Group was establish in 1952. Now have more than 65 years old history. Main Products: TONGDA Group specializes in design, manufacturing, and marketing of a wide range of Textile machinery, it has seven branch companies, mainly produces ring spinning frame, roving frame, weaving machine (water Jet loom/Air jet loom/rapier Loom), warping machine, quilting machine and nonwoven machine. We provide design for complete line of spinning mill for cotton yarn, polyester yarn, wool yarn, flax/linen yarn, machines including blow room, carding machine, draw frame, roving frame, ring frame, winding machine, open end spinning machine and the air conditioning system and waste collection system for spinning mill. We also provide workshop layout design and trench design, and air pipe layout design.

(2) Q: How's the after-sale service?
A: We offer engineers available to service overseas under merchandiser's supervision and translation.

(3) Q: Are you available for on-the-spot invitation?
A: We do welcome our new and old friends come here to have a visitation. Besides, we would send you our exposition and relative information to promote a face-to-face meeting if you'd like to.

(4) Q: Is the price offered changeable?
A: We offer reasonable price for every client, and the price is changeable according to purchasing amount.

(5) Q: How about the quality?
A: The main subassembly and raw materials are all supplied by large companies. Key parts are research and developed by our own staff. Professional assembly line work and strict quality test system can ensure your high quality requirement.

(6) Q: Are you a manufacturer or Trade Company?
A: We are a professional manufacturer holding our own International Trade Department, for that we can better understand customer's needs and offer a reasonable price.

(7) Q: Product /Quality Guarantee and After Sale Service?
A: 1 year warranty for the International standard. We are work online 24 hours. If you have any questions about our machine you can contact us.

(8) Q: One-stop Service:
A: We have R&D department including more than 100 engineers which are improving and enlarging our supply range.

(9) Q: Certification?
A: TONGDA is an ISO9001, ISO14001, and ISO13485 company. The products are designed to meet the technical standards of 3C and CE. All the products are certified by the Industry Administration Authority. TONGDA will continue to strive to be a stronger leader in the global market of Cotton machinery and Spinning machinery.